Apple chip freeze drying machine processing line Intelligent temperature control Rehydration rate greater than 90%

Core Equipment System and Technical Points of Apple Deep Processing

1. Pretreatment Equipment

Intelligent Sorting System

Visual Sorting Machine: Utilizes a high-precision camera to detect mold spots as small as 0.1 mm², ensuring the elimination of substandard products. Alternatively, a fruit inspection conveyor platform can facilitate manual selection.
Ultrasonic Cleaning Pool: Works in conjunction with a vibrating screen to achieve thorough decontamination.
Peeling and Core Removal Equipment

Core Removal Machine: Effectively and precisely eliminates the apple core.
Adaptive Peeling Machine: Utilizes food-grade stainless steel blades, achieving a peeling rate of ≥98%.
2. Core Processing Equipment

Spiral Juicer: Efficiently extracts juice with a processing capacity of 5-10 tons per hour, ideal for large-scale production.
Microwave Drying Machine: Operates at a drying speed 3-5 times faster than traditional hot air methods, with precise temperature control within ±1°C.
UHT Sterilization System: Provides instant sterilization at 135°C, preserving vitamin C, with a production capacity of 4,000 bottles per hour.
3. Auxiliary System

Fermentation Equipment: Features an intelligent fermentation tank that accurately controls temperature and humidity.
Vacuum Sugar Dipping Equipment: Enhances sugar absorption rates by 40%.
Packaging Equipment

Isobaric Filling Machine: Incorporates nitrogen preservation technology to extend product shelf life.
Heat Shrink Packaging Machine: Facilitates automatic labeling for efficient packaging processes.

Product description of the apple processing line

Shanghai Gofun Machinery Co., Ltd. is a leading company specializing in the research, development, and sales of fruit and vegetable processing machinery. With a wealth of experience in engineering projects, strong technical knowledge, and a focus on innovation, Gofun has established itself as a prominent player in the industry. By integrating advanced European mechanical design principles, the company has made significant strides in processing techniques and equipment for fruit juice, jam, dried fruit, and beverages.

Committed to providing complete processing and packaging solutions, Gofun supports daily processing capacities ranging from 10 to 1,500 tons. The company excels in selecting the most appropriate production technologies and developing cost-effective equipment tailored to meet specific client requirements. Gofun has played a key role in advancing processing equipment for various fruits such as tomatoes, apples, mangoes, peaches, and broccoli, in regions across China including Xinjiang, Inner Mongolia, Gansu, and Guizhou, receiving high praise from users.

Furthermore, Gofun's products have gained recognition not only in Africa, Southeast Asia, and South America but also in developed markets like Europe and North America.

The apple and pear processing production line offered by Shanghai Gofun Machinery Co., Ltd. is distinguished by its efficiency, water conservation practices, high extraction rates, stringent product safety and quality standards, and comprehensive safety protocols for operators.

Main parameters of the apple production line

Key process of the apple processing line

Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.

1. Discharge platform

When fresh apples arrive, they are often unloaded by large trucks. So design unloading platform to unload fresh apples from truck with water gun and transport fresh apples to production line with water. In addition, the unloading area has another function of pre-washing fresh apples before processing.

2. Elevator

This machine is used to delivery fresh apple from outside the building to inside.

3. Washing

Fresh apples should be carefully washed before removing the skin and seeds. Additional cleaning stages can be added if cleaning requirements are high. It is also possible to add ultrasonic cleaning and ozone cleaning to enhance the cleaning effect.

4. Sorting

After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.

5. Crushing

The GFM-FC series crushers have the most advanced working principle, higher manufacturing precision and highest crushing capacity. Mainly used for crushing various fruits and vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. It can finely grind the raw material and improve the working effect of the following process. This machine consists of feed hopper, side cover, frame, main shaft, bearing seat, motor, motor structure, discharge hopper, etc.

6. Preheating

A pre-heater is used to heat the crushed material and the temperature is generally adjustable from 45°C to 85°C. This processing step helps improve the juice yield in the next step and can also preserve the color and taste of the final product.

7. Belt type juice extractor

Gofun researched advanced foreign technology to create the belt press. This is an efficient press, which is very important as it can increase the juice capacity while processing fruit and vegetable juices. Used for squeezing apples, pears and other fruits and vegetables. More than 70% fruit juice. Energy saving and automatic control.

9. Sterilizing

Apple puree and applesauce are made in a tube sterilizer. Sterilization temperature and exposure time are adjustable. This machine maintains an ultra-high temperature of approximately 115°C for 30 seconds and then immediately cools to room temperature. This maximizes the taste and nutritional content of your apple puree or applesauce concentrate. The entire system is under programmable control. The operating system adopts a man-machine interface image that helps intuitively understand the working status of each component of the equipment.

10. Aseptic Filling

Aseptic filling machines are used in conjunction with test-type sterilizers. This is a closed loop. Prior to production, loops are fully sterilized to provide a sterile environment. The filling chamber is also vapor protected, ensuring that the filling medium is also sterile. Security - Provides various security methods. Adopts mirror welding technology to achieve clean and smooth welding. Independent control panel. The sterilizer is provided with his CIP and Auto SIP. It can be easily adjusted to accommodate various capacities and sizes of sterile bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the apple sauce or ketchup.